噴塗機器人特點種類及適應範圍

閱讀:457次    日期:2020-09-23
 

一、噴塗機器人特點:

1、噴塗精確,正常運行時間長、漆料耗用省、工作節拍短.可24小時不間斷工作.可靠性高

2、噴塗速度快,噴塗均勻,依工件變化自動調整噴槍高低、前後、角度位置,噴塗大小控製靈活,360度全方位無死角噴塗。

3、機器人防爆,環保,安全性能高,操作控製簡單易學。

4、噴塗機器人可以同時噴塗2-5種不同的產品,一台抵多台。

5、噴塗機器人壽命長,無易提件,保養簡單,比五軸噴漆台少了導軌、皮帶等易損件

6、程序可存儲300組,可用U盤拷貝程序,管理方便簡單:

7、對運動軌跡轉角處,可用圓弧過濾功能,在直線末端不用停止,直接圓弧過濾到下一條線,速度沒停,提高了效率,也減少了起停衝擊。

8、對運動軌跡可任意加噴槍觸發器,按產品需要加噴塗位置開關槍,滅少塗料浪費。

9、柔性大。

(1)工作範圍大,審計可能性大。

(2)可實現內表麵及外表麵的噴塗。

(3)可實現多種車型的混線生產,如轎車、旅行車、皮卡車等車身混線生產。

10、提高噴塗質量和材料使用率。

(1)仿形噴塗軌跡精確,提高塗膜的均勻性等外觀噴塗質量。

(2)降低過噴塗量和清洗溶劑的用量,提高材料利用率。

11、易操作和維護。

(1)可離線編程,大大縮短現場調試時間。

(2)可插件結構和模塊化設計,可實現快速安裝和更換元器件,極大的縮短維修時間。

(3)所有部件的維護可接近性好,便於維護保養。

12、設備利用率高。

(1)往複式自動噴塗機利用率一般僅為40%-60%,噴塗機器人的利用率可達90%-95%。

1、 Features of spraying robot:

1. Accurate spraying, long normal operation time, low paint consumption, short working time, 24-hour uninterrupted operation and high reliability

2. The spraying speed is fast and the spraying is uniform. According to the change of the workpiece, the height, front and back and angle position of the spray gun are automatically adjusted. The spraying size is flexible and 360 degree omni-directional no dead angle spraying.

3. Robot explosion-proof, environmental protection, high safety performance, simple operation and control, easy to learn.

4. The spraying robot can spray 2-5 different products at the same time, one can reach more than one.

5. Spraying robot has long life, no easy to lift parts, simple maintenance, less rail, belt and other vulnerable parts than five axis spray painting table

6. The program can store 300 groups and copy the program with U disk, which is convenient and simple to manage

7. At the corner of the moving track, the arc filtering function can be used. At the end of the straight line, the arc filter can be directly carried to the next line without stopping. The speed does not stop, which improves the efficiency and reduces the impact of starting and stopping.

8. The trigger of spray gun can be added arbitrarily to the moving track, and the switch gun of spraying position can be added according to the needs of products, so as to reduce the waste of coating.

9. Flexible.

(1) The scope of work is large and the possibility of audit is large.

(2) It can spray the inner and outer surfaces.

(3) It can realize the mixed line production of a variety of models, such as car, station wagon, pickup truck and other body mixed line production.

10. Improve spraying quality and material utilization rate.

(1) The profile spraying track is accurate and the uniformity of coating film is improved.

(2) Reduce the amount of overspray and cleaning solvent, improve the utilization of materials.

11. Easy to operate and maintain.

(1) It can be programmed offline, greatly reducing the time of debugging on site.

(2) The plug-in structure and modular design can realize quick installation and replacement of components, greatly reducing the maintenance time.

(3) The maintenance accessibility of all parts is good, which is convenient for maintenance.

12. The equipment utilization rate is high.

(1) The utilization rate of reciprocating automatic spraying machine is only 40% - 60%, and that of spraying robot is 90% - 95%.

噴塗機器人

二、噴塗機器人種類

1、有氣噴塗機器人

有氣噴塗機器人也稱低壓有氣噴塗,噴塗機依靠低壓空氣使油漆在噴出槍口後形成霧化氣流作用於物體表麵(牆麵或木器麵),有氣噴塗相對於手刷而言無刷痕,而且平麵相對均勻,單位工作時間短,可有效地縮短工期。但有氣噴塗有飛濺現象,存在漆料浪費,在近距離查看時,可見極細微的顆粒狀。一般有氣噴塗采用裝修行業通用的空氣壓縮機,相對而言一機多用、投資成本低,市麵上也有抽氣式有氣噴塗機、自落式有氣噴塗機等專用機械。

1. Air spraying robot

The air spraying robot is also called low-pressure air spraying. The spraying machine relies on low-pressure air to form atomization air flow after spraying the paint from the muzzle of the gun and acts on the surface of the object (wall or wood surface). Compared with the hand brush, the air spraying has no brush mark, and the plane is relatively uniform, and the unit working time is short, which can effectively shorten the working period. However, there is splashing phenomenon in air spraying, and there is waste of paint. In close inspection, very fine particles can be seen. Generally, the general air compressor used in decoration industry is used for air spraying, which has the advantages of multi-purpose and low investment cost. There are also special machines on the market, such as air suction spraying machine and self falling air spraying machine.

2、無氣噴塗機器人

無氣噴塗機器人可用於高黏度油漆的施工,而且邊緣清晰,甚至可用於一些有邊界要求的噴塗項目。視機械類型,其可分為氣動式無氣噴塗機、電動式無氣噴塗機、內燃式無氣噴塗機、自動噴塗機等多種。另外要注意的是,如果對金屬表麵進行噴塗處理,最好是選用金屬漆(磁漆類)。

2. Airless spraying robot

The airless spraying robot can be used in the construction of high viscosity paint with clear edge, and can even be used in some spraying projects with boundary requirements. Depending on the mechanical type, it can be divided into pneumatic airless spraying machine, electric airless spraying machine, internal combustion airless spraying machine, automatic spraying machine and so on. In addition, it should be noted that if the metal surface is sprayed, it is best to choose metallic paint (enamel).

三、噴塗機器人適用範圍:

家電、通訊數碼行業:手機觸摸屏、相機鏡頭、筆記本外殼、音響外殼喇叭、收音機、電視機、鼠標、鍵盤等

磁環、陶瓷行業:磁環、地板磚、天花板、肉瓷杯等

家居、木器家具行業:木板、本尺、木門、床墊、本盒、抽屜、刀架工藝品等

汽車、車類配件行業:行李架、保險杆、內飾件、碟剝盤、門把手、汽缸墊、導航麵板、儀表盤、方向盤、整車、車橋等玩具、望膠外殼行業:聖誕球、裝飾品、南瓜燈、玩具等

體育、辦公器材行業:高爾夫球、打印機滾子、球杆、頭盔、鞋底、麵、滑雪器材、滑冰器材、衝浪板、電子琴等

五金日用品、廚具行業:軸承、鋸片、不鏽鋼板等五金件:電吹風、酒瓶等日常用品:水龍頭等衛浴用品:咖啡壺等廚具;滅火器、安全帽等安防產品:體溫計、聽診器等醫療器械:

電力行業行業:電力電容、馬達、變壓器、發電機、電源開關、軸心、電阻片等

阻焊油墨行業:PG8線路板(各種電器的PCB板);其他行業:期帶、衣服、食品等其他行業的產品。

Home appliances, communication digital industry: mobiles phones touch screen, camera lens, notebook shell, speaker, radio, TV, mouse, keyboard, etc

Magnetic ring, ceramic industry: magnetic ring, floor tile, ceiling, meat porcelain cup, etc

Home furnishing, wood furniture industry: wood, this ruler, wooden door, mattress, this box, drawer, knife holder handicrafts, etc

Automobiles and vehicle accessories industry: luggage rack, bumper, interior decoration, disc stripping plate, door handle, cylinder pad, navigation panel, instrument panel, steering wheel, vehicle, axle and other toys, and glue shell industry: Christmas ball, decoration, pumpkin lamp, toys, etc

Sports, office equipment industry: golf, printer roller, club, helmet, sole, surface, skiing equipment, skating equipment, surfboard, electronic organ, etc

Hardware daily necessities and kitchenware industry: bearing, saw blade, stainless steel plate and other hardware: hair dryer, wine bottle and other daily necessities; faucet and other sanitary ware; coffee pot and other kitchen utensils; fire extinguisher, safety helmet and other security products: thermometer, stethoscope and other medical equipment:

Power industry: power capacitor, motor, transformer, generator, power switch, shaft, resistor, etc

Solder resist ink industry: pg8 circuit board (PCB board of various electrical appliances); other industries: products of other industries such as tape, clothing, food, etc.