1、 Features of spraying robot:
1. Accurate spraying, long normal operation time, low paint consumption, short working time, 24-hour uninterrupted operation and high reliability
2. The spraying speed is fast and the spraying is uniform. According to the change of the workpiece, the height, front and back and angle position of the spray gun are automatically adjusted. The spraying size is flexible and 360 degree omni-directional no dead angle spraying.
3. Robot explosion-proof, environmental protection, high safety performance, simple operation and control, easy to learn.
4. The spraying robot can spray 2-5 different products at the same time, one can reach more than one.
5. Spraying robot has long life, no easy to lift parts, simple maintenance, less rail, belt and other vulnerable parts than five axis spray painting table
6. The program can store 300 groups and copy the program with U disk, which is convenient and simple to manage
7. At the corner of the moving track, the arc filtering function can be used. At the end of the straight line, the arc filter can be directly carried to the next line without stopping. The speed does not stop, which improves the efficiency and reduces the impact of starting and stopping.
8. The trigger of spray gun can be added arbitrarily to the moving track, and the switch gun of spraying position can be added according to the needs of products, so as to reduce the waste of coating.
(1) The scope of work is large and the possibility of audit is large.
(2) It can spray the inner and outer surfaces.
(3) It can realize the mixed line production of a variety of models, such as car, station wagon, pickup truck and other body mixed line production.
10. Improve spraying quality and material utilization rate.
(1) The profile spraying track is accurate and the uniformity of coating film is improved.
(2) Reduce the amount of overspray and cleaning solvent, improve the utilization of materials.
11. Easy to operate and maintain.
(1) It can be programmed offline, greatly reducing the time of debugging on site.
(2) The plug-in structure and modular design can realize quick installation and replacement of components, greatly reducing the maintenance time.
(3) The maintenance accessibility of all parts is good, which is convenient for maintenance.
12. The equipment utilization rate is high.
(1) The utilization rate of reciprocating automatic spraying machine is only 40% - 60%, and that of spraying robot is 90% - 95%.
1. Air spraying robot
The air spraying robot is also called low-pressure air spraying. The spraying machine relies on low-pressure air to form atomization air flow after spraying the paint from the muzzle of the gun and acts on the surface of the object (wall or wood surface). Compared with the hand brush, the air spraying has no brush mark, and the plane is relatively uniform, and the unit working time is short, which can effectively shorten the working period. However, there is splashing phenomenon in air spraying, and there is waste of paint. In close inspection, very fine particles can be seen. Generally, the general air compressor used in decoration industry is used for air spraying, which has the advantages of multi-purpose and low investment cost. There are also special machines on the market, such as air suction spraying machine and self falling air spraying machine.
2. Airless spraying robot
The airless spraying robot can be used in the construction of high viscosity paint with clear edge, and can even be used in some spraying projects with boundary requirements. Depending on the mechanical type, it can be divided into pneumatic airless spraying machine, electric airless spraying machine, internal combustion airless spraying machine, automatic spraying machine and so on. In addition, it should be noted that if the metal surface is sprayed, it is best to choose metallic paint (enamel).
Home appliances, communication digital industry: mobiles phones touch screen, camera lens, notebook shell, speaker, radio, TV, mouse, keyboard, etc
Magnetic ring, ceramic industry: magnetic ring, floor tile, ceiling, meat porcelain cup, etc
Home furnishing, wood furniture industry: wood, this ruler, wooden door, mattress, this box, drawer, knife holder handicrafts, etc
Automobiles and vehicle accessories industry: luggage rack, bumper, interior decoration, disc stripping plate, door handle, cylinder pad, navigation panel, instrument panel, steering wheel, vehicle, axle and other toys, and glue shell industry: Christmas ball, decoration, pumpkin lamp, toys, etc
Sports, office equipment industry: golf, printer roller, club, helmet, sole, surface, skiing equipment, skating equipment, surfboard, electronic organ, etc
Hardware daily necessities and kitchenware industry: bearing, saw blade, stainless steel plate and other hardware: hair dryer, wine bottle and other daily necessities; faucet and other sanitary ware; coffee pot and other kitchen utensils; fire extinguisher, safety helmet and other security products: thermometer, stethoscope and other medical equipment:
Power industry: power capacitor, motor, transformer, generator, power switch, shaft, resistor, etc
Solder resist ink industry: pg8 circuit board (PCB board of various electrical appliances); other industries: products of other industries such as tape, clothing, food, etc.