傳統的機械設備與產品,多是以機械為主,是電氣、液壓或氣動控製的機械設備。隨者工業水平的不斷發展,機械設備己逐步地由手動操作改為自動控製,設備本身也發展成為機電一體化的綜合體。

全自動高位碼垛機/碼垛機器人可編程序控製器(PLC是以微處理器為核心,綜合計算機技術、自動化技術和通信技術發展起來的一種新型工業自動控製裝置。經過30多年的發展,目前,可編程序控製器已成為工業自動化領域中最重要、應用最多的控製裝置,已躍居工業生產自動化四大支柱(可編程序控製器、數控機床、機器人、計算機輔助設計與製造)的首位。其應用的深度和廣度已成為衡量一個國家工業先進與自動化程度高低的標誌。


Traditional mechanical equipment and products, mostly mechanical, electrical, hydraulic or pneumatic control system of mechanical equipment With the continuous development of the industrial level, the mechanical equipment has gradually changed from manual operation to automatic control, and the equipment itself has also developed into a complex of electromechanical integration.

Programmable logic controller (PLC) is a new type of industrial automatic control device which is based on microprocessor and integrated with computer technology, automation technology and communication technology. After more than 30 years of development, at present, the programmable logic controller has become the most important and applied control device in the field of industrial automation, has become the four pillars of industrial production automation (programmable logic controller; CNC machine tool, robot, computer-aided design and manufacturing) first The depth and breadth of its application has become a measure of a countr/s industrial advanced degree of automation.

▲組成部分

山東xrk93xry向日葵官网中舜智能裝備有限公司的全自動高位碼垛機組成部分:大斜坡輸送機,緩停壓平機,轉位緩停機,轉位機,編組機,推袋機,分層機,碼垛機,托盤輸送機,垛盤輸送機,托盤倉等。

氣控製係統控製並協調碼垛係統各單元的動作,使碼垛機按照工藝流程來完成整個生產過程。工藝過程如下:包裝好的料袋經過斜坡輸送機進入壓平機和加速輸送機,對料袋進行整平、加速,然後進行轉位(需要時)和編組操作,例如(5花):將豎袋2袋編為1組,橫袋3袋編為1組;編好組的料袋由推袋機推到分層機上,一層5個料袋在分層機上再次整形後,打開分層機放到升降機上的托盤上,升降機下降一層料袋的高度,即碼好一層;這樣碼完8層(或10層)即為一垛,碼好後升降機下降到最低位,再由垛盤輸送機將垛盤輸送到無動力垛盤輸送機上。

Full automatic high palletizing machine components: large slope conveyor; slow stop flattened slow stop transposer; transpose^ marshalling machine, bag pushing machine, layer machine, palletizer; palletizer; palletizer; palletizer etc.

The gas control system controls and coordinates the action of each unit of the stacking system so that the stacker can complete the whole production process according to the technological process. The process is as follows: the packed material bags go through the slope conveyor into the flattener and the acceleration conveyor; leveling and accelerating the material bags, and then performing the transposition (when necessary) and marshalling operations, such as (5 flowers): the vertical bag 2 bags are marshalled into a group, while the horizontal bag 3 bags are marshalled into a group; The woven material bags are pushed to the layer machine by the bag pushing machine. After reshaping five material bags on the layer machine, open the layer machine and put it on the pallet of the elevator The elevator will lower the height of one layer of material bags, that is, one layer of material will be piled up. In this way; 8 layers (or 10 layers) is a pile, tfie lifting machine is lowered to the lowest position after the pile is finished, and then the pile is transferred to the non-power pile conveyor by the pile tray conveyor

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包裝碼垛自動生產線適用於石油化工、化肥、糧食、港口等行業,可對PP、PE粒子、PVC、化肥、糧食等粉狀、顆 粒狀物料進行全自動包裝碼垛作業,便於用戶儲存、運輸和銷售,xrk93xyz向日葵下载全自動包裝碼垛生產線主要由自動定量包裝機、自動上袋機組、封口係統、倒袋機、金屬檢測機、重量檢驗機、檢選機、噴墨打印機、碼垛機等單元組成。通過可編程序控製器、對整個生產線的工作過程進行自動控製,對運行過程中出現的故障或供料不足,供袋不及時、出垛不及時等,進行聲光報警。該設備具有操作簡單,運行可靠,維修方便等優點。根據用戶要求,配上通訊接口和打印機、有打印日、月累計報表的功能。還可與上位計算機或觸摸屏連接,對包裝碼垛自動生產線實現實時監控、遠程診斷和網絡化管理°

Pallet packing automatic production line is suitable for the petrochemical industry, chemical fertilizer; grain, ports and other industries, can be in PR PE, PVC particles, chemical fertilizer; rice powder; granule materials such as fully automatic packaging stacking operations, making it easy for users to storage, transportation and sale, automatic packaging and palletizing production line is mainly composed of automatic quantitative packaging machine, automatic bag, sealing system, inverted bag machines, metal detection machines, weight inspection machine, inspection machine, ink-jet printer; stacker crane and other units. Through the programmable controller the whole production line of the work process for automatic control, the operation of the process of failure or insufficient material supply bag is not timely not timely stack, and so on, sound and light alarm. The equipment has the advantages of simple operation, reliable operation and convenient maintenance. According to user requirements, equipped with communication interface and printer; printing day, month cumulative report function. It can also be connected with the upper computer or touch screen to realize real-time monitoring, remote diagnosis and networked management of the automatic production line of packaging and stacking.

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▲產品特點

1:觸摸式屏幕,三維立體動畫操作,簡單操作即實現了各種複雜的係統運作控製程,;包括設置垛型、選擇垛 型,操作非常簡單;碼包樣式可隨意變換,多種垛型選擇:五花垛、六順垛,以及七花,八花,十花。占用空間小於20平方米時可碼直垛也可碼五花垛,隨意可調;並且PLG控製係統支持遠程控製係統,真正實現人機對話。

2:結構簡單,故障率低,易維修保養;

簡單易上手,電量消耗低,占地麵相小;

主要構成零件少。配件少,維護成本彳氐; 

電量消耗低,僅為同等機械碼垛機械手三分之一,占地麵積小,場地使用效率高; 

應用靈活,同時可最多處理4條獨立生產線的產品抓手形式工作安全; 

手臂輕盈結實,節能環保;

3:釆用先進的徳國進口西門子PLC控製係統,以及進口伺服電機,控製轉袋、定位.托盤升降,運行平穩,精確度高,噪音小,解決了震動衝擊問題,不再使用液壓缸升降;

4、整套係統需要潤滑部位自動循環加油潤滑,免人工維護,大大節約人力,以及維護人員因為疏忽造成的設備損壞。

5、碼垛機械手臂的應用非常靈活,一機同時適應多種類型產品,一台全自動碼垛機可以同時處理最多3條生產線 的不同產品。產品更新時,隻須輸入新數據,,新計算後即可進行運行,無須硬件、設備上的改造與設置;

6、主機高度集成一體化,整體式安裝,現場安裝簡便,對接上出料口,即可使用;

7、自動進托、自動出垛、碼包整齊比機械手好。

8、我公司有安裝、維修、售後有專門的服務團隊,無論是安裝還是維修,都無須停產,價格實惠。

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